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Needle Valves

A needle valve is a type of valve having a small port and a threaded, needle-shaped plunger. It allows precise regulation of flow, although it is generally only capable of relatively low flow rates.

A needle valve has a relatively small orifice with a long, tapered seat, and a needle-shaped plunger on the end of a screw, which exactly fits this seat.

As the screw is turned and the plunger retracted, flow between the seat and the plunger is possible; however, until the plunger is completely retracted, the fluid flow is significantly impeded. Since it takes many turns of the fine-threaded screw to retract the plunger, precise regulation of the flow rate is possible.

The virtue of the needle valve is from the vernier effect of the ratio between the needle's length and its diameter, or the difference in diameter between needle and seat. A long travel axially (the control input) makes for a very small and precise change radially (affecting the resultant flow). Needle valves may be used in vacuum systems when a very precise control of gas flow is required, at low pressure.


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Valve Tip:
You can send a valve to a machine shop to change some end connections and trim material. This usually adds cost to the valve and requires a new hydro test but it can save weeks on delivery.