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Plug Valves

Plug valves are valves with cylindrical or conically-tapered "plugs" which can be rotated inside the valve body to control flow through the valve. The plugs in plug valves have one or more hollow passageways going sideways through the plug, so that fluid can flow through the plug when the valve is open. Plug valves are simple and often economical.

When the plug is conically-tapered, the stem/handle is typically attached to the larger diameter end of the plug. Plug valves usually do not have bonnets but often have the end of the plug with the handle exposed or mostly exposed to the outside. In cases like that, there is usually not much of a stem. The stem and handle often come in one piece, often a simple, approximately L-shaped handle attached to the end of the plug. The other end of the plug is often exposed to the outside of the valve too, but with a mechanism which retains the plug in the body.

The simplest and most common general type of plug valve is a 2-port valve, which has two positions, open to allow flow, and shut (closed) to stop flow. Ports are openings in the valve body through which fluid can enter or leave. The plug in this kind of valve has one passageway going through it. The ports are typically at opposite ends of the body; therefore, the plug is rotated a quarter of a full turn to change from open to shut positions. This makes this kind of plug valve a quarter-turn valve. There is often a mechanism limiting motion of the handle to a quarter turn, but not in glass stopcocks.

Slightly conically-tapered metal (often brass) plug valves are often used as simple shut-off valves in household natural gas-lines.

It is also possible for a plug valve to have more than two ports. In a 3-way plug valve, flow from one port could be directed to either the second or third port. A 3-way plug valve could also be designed to shift flow between ports 1 and 2, 2 and 3, or 1 and 3, and possibly even connect all three ports together. The flow-directing possibilities in multi-port plug valves are similar to the possibilities in corresponding multi-port ball valves corresponding multi-port valves with a rotor. An additional possibility in plug valves is to have one port on one side of the plug valve and two ports on the other side, with two diagonal and parallel fluid pathways inside the plug. In this case the plug can be rotated 180° to connect the port on the one side to either of the two ports on the other side.


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Valve Tip:
Check valves have a "cracking pressure" or a minimum upstream pressure at which the valve will operate.